Dcam gmbh wire eroding 3d cad cam wire cutting edm software. With support for open and closed shape profile machining, our productive software environment. Factory automation systems mitsubishi electric united states. A line of highperformance robots calls for a highperformance and easytooperate programming interface. Mitsubishi mv2400st wire edm north south machinery. Offline programming and simulation for 2axis wire edm. Cam simulation gets toolmaker up to speed with baxis edm. Mv2400st is now capable of submerged cutting up to 16. Fast, easy, and productivethe way programming should be.
Edm tutorial 1 2d contour machining the drawing of edm tutorial1 is shown in picture 41. Apply to programmer, operator, specialist and more. Mitsubishi electric diesinking edm, wire cut edm, and fine hole edm increase productivity with their high speed and high precision. Mitsubishi wire edm control walk through with hk technology.
Based on these inputs, preparing reference models for the offline programming, wire path, and g code are obtained. Thats why fanuc has developed a next generation robocut wirecutting machine. With a very flexible and robust graphical user, novice users will find the system easy to understand and learn, while experienced users will find it a straightforward, efficient way to. The new mitsubishi mv series wire edm machines deliver unmatched performance and reliability, backed by the best service and support in the industry. Wire edm goes 3d cam for moldmaking operations new features, technologies and software make wire edm wellsuited for tackling solid models, and improving taper angles and surface finish. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm. Thats why fanuc has developed a next generation robocut wire cutting. Wire edm 2d cam training training mc machinery systems.
Wire cut edm systems not all models are supported for all countries and regions. We provide the wire cut software for the wire edm machines such as sodick, makino, mitsubishi. You can also click on the column heading to sort through the. Wire edm cadcam cnc software by bobcadcam bobcadcam. Help programming mitsubishi 4th axis taper we recently purchased a mitsubishi fa10 wire edm. I have only had a little bit of training and learning as i go. Wire edm innovative solutions optimized for individual wire. The dna of the mitsubishi wire edm s have evolved into the leader of todays market place. Wirecut electrical discharge machines mitsubishi electric. But the capability and flexibility of the electrical adaptive control technologies that monitor the edm processsuch as flushing, wire tension, automatic wire threading, wire. Taper angles and wire edm software can help compensate for excessive erosion during taper cutting with wire edm. Camworks wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling commands for their edm programming modules. The robocut 400cib wire edm machine features the powerful fanuc 31iwb control with new ihmi user interface, enhanced automatic wire feed system and an advanced all digital power supply.
Ranging from small hometown job shops to multinational enterprises, our clients trust esprit to help them create the parts that drive aerospace, medicine, energy, construction, and a host of other industries. Ranging from small hometown job shops to multinational enterprises, our. And you get that control in a clear, easy to understand way. We provide quick and accurate problem resolution whether you use our online manuals, email, telephone, or onsite field service. Attend this twoday wire edm 2d cam programming course for an intro to 2d wire edm proramming.
This class type is setup for companies with a mitsubishi wire edm model. The mvs series with the noncontact and therefore wearfree direct drive tubular opens a new chapter for eroding. Based on these inputs, preparing reference models for the offline programming, wire. Mv1200r advance plus m800 mitsubishi wire edm machines. These functions greatly reduce the programming time manually done before. Each step of the programming is controlled and certified.
Since none of them specifically called out the w21fas2 mitsubishi edm machine, so i loaded each one separately and ran posts for a 4 axis taper project i cannot cut accurately. It allows you to create and import part models, assign wirepath strategies, simulate and generate gcode specific to your wire machine and controller. Where wire edm is concerned, accuracy has traditionally come at the cost of speed. Im currently using bobcadcam v30 to program for our mitsubishi fa20s wire edm. The large taper part shows the high taper guides capability to maintain a more accurate angle and not cause scraping damage to the wire. Wire edm programming software solutions mastercam products. Products line up wire cut edms product features electrical discharge machines edm mitsubishi electric fa small. New and used mitsubishi edm we have 24 listings for mitsubishi edm listed below. The software also helped the shop turn job quotes around quickly. Wire edm 4 axis in fusion hsm is three in one really, existing in hsmworks for solidworks, inventor hsm, and fusion 360, all derived from hsmworks bought about four years ago. Machine specifications differ according to the country and region, so please check with your dealer. All ez edm tutorials are completely set up in inch with all inputs and dimensions in inch. Software simulation helped this machine shop learn how to program its new advanced, hightolerance wire edm.
Marcus alexander, owner of mcc tooling near dallas, texas, runs his shops mitsubishi mvr1200r wire edm. Less wire consumption and less power consumption ensure economic benefits that pay off year after year. Mitsubishi electric contents exciting reports from the world of wire edm. In the americas and around the world, we offer a suite of services including repair, sales, technical support, cloudbased machine backup, inhouse and onsite training, and extended service. The berlin software company dcam provides users with a tool that is easy and quick to. Offering a vast range of automation and processing technologies, including controllers, drive products, power distribution and control products, electrical discharge machines, electron beam machines, laser processing machines, computerized numerical controllers, and industrial robots, mitsubishi.
Wire erosion power for production mitsubishi electric edm. Most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. The new machine features the mitsubishi m800 series control with a 19inch cell phone like touchscreen for easier user interface. Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time. Camworks wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling commands for their edm programming. This powerful software allows uses customize skim passes, independent leadins and leadouts, glue stops, cutting conditions and 4 axis synchronization. The system is scalable depending on your needs and budgets where you can select wirecut edm cam, diesinking edm cam andor milling cam. This page introduces our wire cut electric discharge machines lineup. Designed for simplicity onecnc wire will save you time on programming and reduce the opportunity for mistakes. Wire edm welcome to esprit cam software by dp technology. Find cad cam software here our website also has a great news feed, we deliver news to the uk. This new edm lineup pursues the best of high cutting speed and high accuracy with a powerful new control that. Oct 01, 2012 wire edming requires a range of equipment and complex operations, which can lead to a variety of problems.
Mastercams suite of 2axis and 4axis wirepaths lets you choose the best method for the results you need, with control over the wire motion. It is a simple 2d part that would be cut using the standard contouring cycle. A complete wire edm programming solution that works with mitsubishi, japax, brother, fanuc, sodick and other cnc wire edm machines. Wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal. Software can compensate for correcting errors created by different. Esprit cam the worlds leading cam software for high value. Our close work with the technology leaders such as gf machining solutions, ona, sodick, mitsubishi, makino, fanuc, and others, put fikus visualcam ahead of other cam packages when it comes to get the most out of your wire edm machine. Apply a rough cut, tab cut and skim cut at the same time using bobcad 2 axis wizard. But the capability and flexibility of the electrical adaptive control technologies that monitor the edm processsuch as flushing, wire tension, automatic wire threading, wire consumption levels, geometry control, surface quality, water resistivity level and water chillerthermal. In the americas and around the world, we offer a suite of services including repair, sales, technical support, cloudbased machine backup, inhouse and onsite training, and extended service agreements. Wire edm programming example cnc wire cut introduction wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal. Cadcam system for edm and milling ad series is a cadcam system that automatically detects the parts and choose the best machining selecting from wirecut edm, sinker edm and milling for each parts. Mecanic allows to create a program based on two or more wire cut machines. This example of new jersey precision technologies, incs custom plastic extrusion tooling is for a horizontal 2.
Esprit cam complete program from opening solid model to creating gcode. Wire edming requires a range of equipment and complex operations, which can lead to a variety of problems. Need post processor for mitsubishi edm over the last two weeks i was able to dredge up 12 mitsubishi edm post processors for featurecam. Processing data provided in this brochure is for reference only. The economy mode is standard and allows for energy and wire usage savings.
Tips for getting the most out of a wire edm cutting tool. Dcam gmbh is the leading developer of cad cam edm software for wire edm on. With support for open and closed shape profile machining, our productive software. Wire edm is a complete wireframe, surface and solid modeling cadcam system that delivers ultra precision cuts with superiors finishes in an easy to use cnc programming software. Designed to handle the most demanding wire edm programs while being easytouse, gibbscam wire edm supports programming 2through 4axis cnc wire edm machines. More importantly, esprits efficient programming saved mcc tooling time and money. Included are automatic machining strategies such as multipass contouring with stop, retract and cutoff options, and nocorecut pocketing.
Today, well be taking a crash course run through programming wire edm in mastercam 2018, and then running the parts on my sodick aq325l edm wire machine. What is sometimes overlooked by the user is the care and attention to detail that is taken with the documentation. Mitsubishi electric provides tailormade software tools for your robot in the shape of its rt toolbox2 programming software and melfa works simulation software. Factory automation systems mitsubishi electric united. Edm tutorial 1 2d contour machining the drawing of edm tutorial1 is. Dcam dcamcut rss feed mitsubishi profile edm edm software. Used in thousands of shops all over the world, esprit cam software is a global favorite for all types of machining applications. Software solid works 2015 design software autocad 2007 design software mastercam cnc mill programming software esprit wire edm programming software edm equipment mitsubishi wire edm fa20s with. Mastercam wire is a solution for programming cnc wire edm machines.
Buyer is responsible for all rigging and shipping costs. Mitsubishi sets the standard for wire edm, with their groundbreaking cylindrical drive technology the most advanced linear drive available, and their advanced cnc control. Software simulation helped this machine shop learn how to program its new. All the letters but c, g, m, q, and t come right before specification values a c, g, m, q, or t followed by a number will trigger a specific type of behavior while any other letter followed by a. Ez edm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. In their search for a highperformance nc programming system for wire cutting, the jobshop found what they were looking for in dcamcut. The economy mode is standard and allows for energy and wire. Ad series is a product of mitsubishi electric mechatronics software corporation. We provide the wire cut software for the wire edm machines such as sodick, makino, mitsubishi, fanuc, hitachi, chmer, ycm, charmilliesrobo fil, japax, act spark, electronica agie, ona, accutex, ard, spm, excetek. Esprit cam the worlds leading cam software for high. It should be noted that 2dcam is a lite cadcam onboard programming and dxf import utility built into the machine control types listed above. Is there any recommendations for a better software out there. All cibseries machines burn with virtually no recast.
Adopting a standard programming technique eliminates the programmers having to constantly interface with the edm operators. Cib series comprises three versatile allrounders, including the first model with an 800 mm table. Included are automatic machining strategies such as multipass contouring with stop. I am new to programing this machine and need help setting up to cut a funnel shape on the 4th axis.
Onecnc is a complete wire edm programming solution that works with fanuc, sodick, brother, mitsubishi and other cnc wire edm machines. Mitsubishi is there for you with applications support, developing an ever expanding library of edm cutting technologies right here in their midwest technology center. Wire edm cutting uses rapid, controlled, repetitive spark discharges from the wire. Cadcam system for electrode design, wirecut edm,diesinking edm and milling. Reliable, manfree operation is ensured by the patented wire threading around the clock.
Fax back combined programming manual j mitsubishi has a world wide reputation for its efforts in continuall y developin g and pushin g back the frontiers of industrial automation. Oct 01, 2001 each station should have the same software release level, identically configured pcs and should have the latest postprocessors for the specific type of wire edm machines to avoid the editing of programs after post processing. Offering a vast range of automation and processing technologies, including controllers, drive products, power distribution and control products, electrical discharge machines, electron beam machines, laser processing machines, computerized numerical controllers, and industrial robots, mitsubishi electric helps bring higher productivity and quality to the factory floor. Cadcam system for electrode design, wirecut edm,diesinking edm. This new edm lineup pursues the best of high cutting speed and high accuracy with a powerful new control that makes easy access to this ultimate performance. Onecnc is a complete wire edm programming solution that works with fanuc, sodick, brother, mitsubishi and other cnc wire edm. Ezedm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. As well as producing molds, they are also considered to be a great tool for manufacturing highly reliable parts used in aircraft and it industries. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened. Mastercams suite of 2axis and 4axis wirepaths lets you choose the best method for the results you need, with control over the wire motion, angle, entries and exits, and much more. Fikus visualcam wire cut edm cadcam software for programming agiecharmilles, gf machining solutions, ona, fanuc, sodick, mitsubishi, makino. Xenon automatisierungstechnik gmbh 24 new opportunities.
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